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Power Supply & Troubleshooting
voltages around the board
coming soon

theremin2@oldtemecula.com

Use a magnifying glass to inspect your soldering and part values.

Project Schematic PDF
Updated Version Soon


Power Supply Connections - Use best combination with your power source

You can also apply 12 vdc through the J4 TRS jack using +Tip/Sleeve

A negative connection is black, a positive is red, a ground is green and AC is blue. Power is hooked up to one board and passed to the second board along with sound using the J2 TRS jack with a TRS cable. Upper left corner.

  AC with earth ground  
Three Wires - connect at J4 12vac

Here are two power supplies I like

  Regulated DC with earth ground
Two Wires - connect at Gnd 12vdc (13.8vdc)

If you do not get earth ground at the wall receptacle it gets challenging. Some people get earth ground through their audio cable connected to an amplifier with a three prong power plug. This last method prevents you from using headphones as no earth ground would be available. A Y-adapter at the theremin and leave one side plugged into a turned off main amplifier with a three prong plug could work.

If you use a 12 volt battery (2 x 6 volt Lantern Batteries) you could wire a three prong plug with only the wire connected to the green ground terminal plugged into a wall receptacle. Each board draws less than 30 ma.

If you are busking, for earth ground drive a 3' or 1 meter metal rod into the soil all the way so no one steps on it. Then dig around it and use an alligator type clip to attach to it.  Leave it there for next time. (flowerbed) 

Earth ground is important because the theremin works with radio wave energy (RF) that will distort the sound if it has no way to leave the circuit board. Yes your hand is a capacitance effect but there are many effects involved.

- when using both boards together, do not hook up power to both boards, use the J2 jack -

When first connecting power to the board monitor the current for overload indicating a mistake.


Power Supply:  For power the Phoenix is well filtered and can use 12 volts AC, DC  or a Switching power supply. The two boards use less than 60 ma total and can drive a low current accessory. Use a power source of 500 ma or more, you must get earth ground from somewhere.

The original home page lists many components and things for your theremin build.

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Board 3.04.20 Modifications

Fix #1
Fix #1

This is corrected on board date 4.14.20 and later

Do this before stuffing parts 
The 3.04.20 board needs a modification, cut the copper at the red X with a razor blade. See PCB image at Fix #2 below

 After the parts are stuffed then add a jump wire across the pads with the red line. 

This allows controlled audio volume out the breakout TRS jack on the left side of LDR. 

Audio and Power can pass board to board through the TRS J2 jack using a TRS cable.

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This is viewing the board from the bottom side. Also view "Jumper" in image below Fix #2.

Use a drill bit in a drill or razor blade to break the x copper connection. Solder a wire across the pads of the red line after you mount the parts. Do this before you stuff the board


Fix-2
Fix #2

Do this before stuffing the parts, see photo below, at "Cut" use a razor blade to break the copper track. Study board bottom against that picture. Use a marker, place a black dot at spot. Back to Index

Do these fixes after the board has been stuffed.

When the green LED-1 is ON the Vactrol should be passing an audio signal. The CV+ to CV+ jumper wire must be installed seen as the white wire on the actual board. Added to this wire can be a Mute Switch.

There is a solder bridge across IC pins 1 & 2 near R38, Do this on Pitch board, Volume Board I do something different. Other than that both boards are the same. Pitch Board only uses 600:600 transformer while the Volume Board only uses the Vactrol.

Before board is stuffed (see Fix #1 above) use a razor blade or drill bit to break the copper trace between the two pads where it says Cut.


Click on Picture to Enlarge

Bottom of 3.04.20 Pitch Board as of 8.20.20, Volume Board does not have solder bridged IC pins 1 & 2 by R38

C38 is across C29- 470 uf  & C36 is across R9- 470 ohms & R38 is across U2 pins 4 & 5 & R28 is C9 plus side to ground to drain the charge on the capacitor or it will latch up the 555.


Fix #3
Fix #3

Do this fix "after" the board has been stuffed.
When the green LED-1 is ON the Vactrol should be passing an audio signal. The CV+ to CV+ jumper wire must be installed or attach a Mute switch between here with wire leads for a SPST switch. 

Add a 4.7k resistor to the two pads the red line touches so the green LED Off at Null. (wait on doing this)


The yellow & white wire is Audio Out to my scope probe to hang on. The green jumper wire on the lower left corner closes the switch terminal contacts to the TRS power jack.

The longer white wire is for the PWM to the Vactrol. The green terminal on the left of the white wire is temporary bypassing the uninstalled Vactrol. This allows the LED's to work. 

The C19 capacitor under the L2 is not mounted or used. L2 is in the upper right corner of the picture, looks like a big resistor. Try different values of capacitors in the green terminal to the right side of L2-330uh coil. Start with 22pf then 33pf, etc. Tune the variable capacitor and see if you hit Zero-Beat. Return to correction 3. index page.

- Right click mouse, click on "open image in new tab" to get a close up views -


Fix #4 Component Value Changes, all on the left side oscillator section

Resistors: R8 & R20 emitter resistors was changed from 4.7k to 3.3k

Capacitors: C17 changes from 47pf to 10pf, C22 changes from 47pf to 100pf

Inductors: L5 3300uh was added to the Volume Board antenna/loop side, this must be of the high current type like L4. Pitch Board setup is 330 uh with 4.8 Ohms resistance max for higher Q

When I design I watch her waveform on an Oscilloscope. All of these changes fine tune her Classic sound or her natural voice that begins at the antenna and has been illusive for 100 years to most designers.    


Issues For Study

PWM 
PWM - Volume Control setup demonstrates a weak PWM, the waveform is solid throughout its frequency range. In previous builds using IF Transformers the waveform would change with the frequency change and some how changed the offset of the waveform. It was rather scrappy but it worked. Needs Study

The Vactrol LED terminal + - may be backward? If so Vactrol will be mounted upside down.

Mount a LED on the LED side of the Vactrol green terminal in place of the Vactrol when experimenting.

It was more triangular and would cause the signal DC offset to shift with frequency, similar to a triangular wave form rising above the scope dc center line. Need to get back to this. Needs Study

Idea: This schematic looks promising.  (will breadboard this circuit, apply it in the C1-1uf area in place of S4.
I need the offset to drift .4v to the negative side with a 0-1khz response

-  a negative .4 volt deflection would be better than none -

Experimentation will demonstrate the best approach. See Switch S4 below - Visit How the Volume Control Works


Switch S4
Switch
S4
is not needed. Where S4 was wire jump the center switch pad to the right side switch pad which is Pin-3 of U2 LM358. Then jump Pin 1 & 2 of the LM358 also with a deliberate solder bridge. (Picture Coming)


LED
LED - Mouser only carries the 3mm size. I prefer the 5mm and a bright Mcd.

Green LED-1 remains ON when sound is passing through the Vactrol is ON. Needs Improvement


Pot-1b 100k is in series with Pot-1a 5k, this is for fine Timbre or Volume peak trigger adjustment. This controls how much skew is on the upper side of the audio wave form or even harmonics are introduced. This can be a jumper wire instead of a Potentiometer while diagnosing the  build. Good


On the Volume Control setup the L4-3300uh Pitch side tuning choke should "not" be connected.
4.17.20 This needs study with the addition of L5 3300uh high Q coil.


Electrodeum
Electrodeum
4.15.20
  Connected the Electrodeum and it distorted the audio wave shape. My first impression it is loading down the L1 oscillator and not resonating in harmony with it. The only change from previous builds is the fix ferrite coils. When the Electrodeum works it is like On or Off when it comes to linearity. There is no almost linear, it either works or it does not.

Higher-Q L1 & L2 coils needs to be tried for driving the Electrodeum.

Electrodeum Observations:   Needs Study

When I substituted the Electrodeum with a 10pf capacitor to ground it stopped L1 oscillation. 

If the L4  the antenna 3.3 mh choke is not a high current (High Q) the Electrodeum does not work. 

I need to test a Higher Q L1 330uh coil, another type is seen in the pictures next to the antenna side of the board.

The resonant frequency of L4-3300 uh in series with a 10pf capacitor to ground is 900 kHz.

Using a scope we may be able to tell if the Electrodeum is functioning correctly by sensing the antenna voltage? At the antenna should be 30 volts or more using very high impedance probe.

The Electrodeum could be capacitive coupling back to the L2 oscillator.

4.17.20 Need to test the EWS pitch antenna with the L4 3.3mh in series as most will not have the spring coil. The Phoenix fits inside the EWS wood box. I do like the idea of a fat telescoping pitch antenna. This allows external adjusting to the environment and keeping Pot-4 for Zero Beat centered. Need to test linearity in this approach.

Thermal Drift

Thermal Drift:   

In solid-state drift is caused by the slightest imbalance between the two RF oscillators, to be more specific mostly the difference is in the behavior of PN junctions.

The drift effect is exaggerated by temperature change caused poor design internally that allows a heat source like transformers, regulators and too much design current flow; this is what causes the “unnecessary” warm up period. Then there is the effect of the outside room temperature changes. Solid-state theremin circuitry should always be at room temperature On or Off.

All graphs should choose the same single note like A4 440 Hz and graph frequency change against a highly accurate thermometer. This should be done “without” the Pitch Antenna connected as you only want to monitor the circuitry for stability. The antenna will add its own effect and why using a telescoping antenna is a better idea though I would not use one as I think they look too whippy. There are other ways to add small changes to the length of the Pitch Antenna to balance it against the environment background.

My best results over the years could hold onto the same musical note over a 5 degree F room temperature change. In other words I set the musical note to A4 the night before and wake up to my theremin still singing on A4 440 Hz or very close when I got out of bed in the cooler morning. 

Surprisingly Vacuum Tube theremins have less thermal drift than solid state.


9.05.20

The first thermal drift test is done with the antenna disconnected. After that proves solid then redo the test with the Electrodeum connected 1/4 the distance from the bottom of the spring coil which has demonstrated the best drift resistant connection.

Test below with Pitch on the proper side of Null or Zero Beat

- Room temp decreases and pitch goes up,  -   turn Pot-3   -  a bit CW to reduce resistance -

- Room temp decreases and pitch goes down, turn Pot-3 a bit CCW to increase resistance -


- Room temp increases and pitch goes up,  turn Pot-3 a bit CCW to increase resistance -

- Room temp increases and pitch goes down,  turn Pot-3  a bit CW to reduce resistance -

Full CCW max resistance of Pot-3 100 ohm. Pitch rises as room temperature drops is wanted.

When ideal the musical note A4- 440 Hz will remain with little drift over a room temperature change of 5 degrees F.

The transistor PN junctions have capacitance that varies with the voltage across them and temperature changes, similar to a Varactor. The goal is to balance the behavior of the two transistors so they behave as identical as possible in the circuit.

The next area of drift is the Pitch antenna's capacitance relative to the environment. This is where a telescoping antenna comes in handy. Stretch or compress the antenna to keep zero-beat centered on Pot-4 which used for fine tuning.

Pot-3 is added to balance the voltage across both transistor PN junctions in the oscillator section. This is for thermal drift control. The very low current through the transistors allows this to work. Needs Study

My concern is the Var-5 variable capacitor could add imbalance and cause thermal drift?

I noticed once the pitch raced up or down over time while sitting idle. Replacing squirrely transistors with another set should eliminate this. Using transistor sockets might be wise to find the best transistor combination.

Another cause of racing may be mechanical like a loose capacitor in the L2 green terminal or Pot-3 or Pot-4 are defective or may need a shot of DeoxIT® Fader F-Series Contact Lubricant for Conductive Plastic Faders and Controls . (do not use WD-40)


Microphonic effect when tapping the board was cause by the capacitor in the L2 green terminal not being secure.


When tuning the Variable Capacitor and it seems like the Null or Zero beat point is in the same direction you are on the edge of the capacitors range. You need to add a bit of capacitance (3.3pf ?) to one side or the other to better center the variable capacitor.  You want to be at Null or Zero beat when the variable capacitor along with Pot-4 1k is set at half way.

The sweep range of Pot-4 can be reduced by adding a parallel 470 ohm resistor at R25 on the right side of the Pot-4 green terminal. When experimenting I like to work with a large range.


A grounded shield above or below the oscillator L2 section may reduce distortion from Pitch Antenna capacitive feedback and blocks 50/60 Hz hum. Placing the PCB against a wood surface can cause issues. Needs Study


Don PB here is your original 2013 schematic and here is latest 2020 schematic


Future Ideas:  4.16.20

Diode D2 mixer diode is for a future experiment. Two channels could be taken and shaped independently using a second Audio section of the board and be true stereo or mix back together for a fuller sound.  Needs Study


Develop the circuit for rapid ON with Volume hand so notes can be popped ON with a swift movement of the hand upward from the volume control loop. This triggering could also briefly increase the amplitude of the audio signal a better pop-on effect. Volume Enhancement concept. Needs Study

Another way is to touch the volume loop as in my design of Volume Control this would stop the oscillator from oscillating and have a similar effect. Currently this last approach is a bit sloppy on recovery. Needs Study


The original EWS potentiometers can be used.

The Pitch & Volume 5k Pots need a 470 or 330 ohm resistor mounted across the two outside soldering lugs.    

 

The Phoenix has three on board methods of wave shaping and brightness.

 

Will tell you how to adapt the 50k Pots in the future.

 

 

 

 

 


Mouser Parts List
List is for a Single Board Construction

Always Check Parts List For What is Out of Stock!


Graphic of Actual Parts Locations
PCB
3.04.20

This single board is switchable, either Pitch or Volume, two boards needed for theremin.


 At first separate the parts into baggies, Resistors, capacitors, Transistors & IC, Hardware, etc. 

Parts in order of board layout, left side to right. Bold ID's are changed values. 

Update 10.10.20         Board  3.04.20         To find a part use Ctrl-F

Bold parts are values changes, different than indicated on the 3.04.20 board.

Underlined parts on PDF list are not on 3.04.20 board, they are specially mounted after the board is stuffed.

A Part on the PCB or PDF with a Line through it is not mounted at this time unless stated.

Osc: R5- 10K, R6- 10k, R15- 10K, R19- 10K, R23- 330K, R8- 3.3k, R20- 3.3k, R24- 1M, R21- 1M
R25-
220 ohms, R9- 470 ohm, R30- 100 ohm

Audio: R37- 1K, R7- 1K, R18- 4K7, R26- 220 ohm, R1- 1K, R40-1K,  R41- 470,  R42- 220  
R33- 10 ohm, R14-
47K, R11- 47K, R13- 1M, R16- 100k, R12- 1Meg, R17- 100K
R29-
22 ohms, R4- 470, R3- 100K, R10- 100K, R2- 220k, R43- 470
R31- 33K,  R27-
470 ohm, R32- 100K, R22- 2K2, R28-10K, R38-10K, R39-10K

After resistors mounted, use an ohm meter to verify values. This will save you time in the long run.

Osc: C20- .1uf, C3- 100pf, C16- 47pf, C17- 10pf, C27- .1uf, C30- 47pf, C38- .1uf, C19 
C13- 47pf
, C23- 47pf, C31- 100pf, C7- 100pf, C18- .1uf, C22- 47pf, C8- .1uf, C36- .1uf

Audio: C28- 10uf, C11- 1uf, C25- 10uf, C21- 10uf, C6- 10uf, C49- .1uf, C15- 10uf, C35- 10uf, C41- 1uf
C33- 10uf, C40- 10uf, C14- 1uf, C5- 1uf, C1- 1uf, C37- 1uf, C4- 10uf tantalum proper direction is markings facing 555 IC
C2-
.1uf, C32- 1uf, C34- 1uf, C26- 10uf, C43- .1uf (C29- 470uf, PP C39- 220uf , C9- 1000uf, C10-
1500uf)

L1 & L2 IF Transformer   42IF110-RC Datasheet (PDF)  Preferred
L3  3300uh   L4 & L5
3300 uh, the high current type, less than 5 ohms or it will not work.

330uh shielded coils        View Coil orientation in board photos before mounting
L1 & L2 
542-8250-331K-RC       5.10 ohms     SRF=7.3 MHz     Q=65
L1 & L2  652-9250A-334-RC       6.4 ohms       SRF=6.5 MHz     Q=55

Pot-1-  5K trimmer       D1 & D2- 1N914      D3 1N914     D4 & D5- 1N4007     D6 & D7- 1N4007
Pot-1b
50k Timbre sine to vocal adjust panel mount Wave shape on the EWS, Pot-5- 10k Pre-Amp
Pot-3- 1K paralleled by R9- 470 for thermal drift control, Pot-2- Experimental, may not be used.
Pot-4- 1K paralleled by R25
220 ohms panel mounted  Both Pitch Null & Volume Null

  - I don't have an engineers mind; new theremin ideas are grabbed in fragments out of a whirlwind of chaos –    Christopher

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